PCB - Production Excellence System [PES]

  • Know the pulse rate of your processes using our PES System.
  • PES is a niche product which is exclusively customised for the Printed Circuit Board manufacturing industry.
  • Process optimization can be successfully realised with 3S System, Smart monitoring, Smart Management & Smart Maintenance.
  • System can be extended as a part Integrated Quality Management System
  • Additionally, this system can also further customised to suit any manufacturing industry.

What is it?

  • User friendly application which helps in monitoring the process behaviour.
  • Tons of data can be quickly seen with a graphical representation.
  • Analyse data in many ways, i.e., Control, X-bar R, Trend charts, Pareto including calculation & analysis of Standard deviation, CpK/Ppk for each parameter & overall status of a process.
  • Facilitates to record corrective actions for deviations and analyse the root causes. Reminds the process stake holders in a regular frequency if notifications are unattended.
  • It also checks the actual analysis verses planned analysis according to control plan.
  • Potentially, this application can be extended to all levels of ISA 95 functions in the manufacturing industry.

What is in it?

  • Analysis of a process at any time, from anywhere by accessing PES App. through browsers.
  • Top concerns of plant and top concerns of the processes are available by click of a button.
  • PpK Trends and Pareto for all parameters calculated automatically & being monitored.
  • Summary of pending corrective actions from any process at any time.
  • Report of CAPA taken at the process for any parameter(s) for a selected period.
  • 3 years rolling data availability in the App. & all the actions, trend, reports can be accessed, seen at any time.
  • Option to upload missing data manually from external source (in case external [eg., SAP] source is down for several hours/days).
  • Option to upload missing process data in case of App. being down for several hours/days.
  • Many more…

Why is it?

  • Not everyone can buy super expensive systems.
  • Missing data driven culture in the manufacturing area.
  • Industry 4.0 solution tool for managers to remotely monitor shop floor and to make decision towards operational excellence.
  • Acts as a central nerves system for the processes.