PCB - Production Excellence System [PES]
- Know the pulse rate of your processes using our PES System.
- PES is a niche product which is exclusively customised for the Printed Circuit Board manufacturing industry.
- Process optimization can be successfully realised with 3S System, Smart monitoring, Smart Management & Smart Maintenance.
- System can be extended as a part Integrated Quality Management System
- Additionally, this system can also further customised to suit any manufacturing industry.
What is it?
- User friendly application which helps in monitoring the process behaviour.
- Tons of data can be quickly seen with a graphical representation.
- Analyse data in many ways, i.e., Control, X-bar R, Trend charts, Pareto including calculation & analysis of Standard deviation, CpK/Ppk for each parameter & overall status of a process.
- Facilitates to record corrective actions for deviations and analyse the root causes. Reminds the process stake holders in a regular frequency if notifications are unattended.
- It also checks the actual analysis verses planned analysis according to control plan.
- Potentially, this application can be extended to all levels of ISA 95 functions in the manufacturing industry.
What is in it?
- Analysis of a process at any time, from anywhere by accessing PES App. through browsers.
- Top concerns of plant and top concerns of the processes are available by click of a button.
- PpK Trends and Pareto for all parameters calculated automatically & being monitored.
- Summary of pending corrective actions from any process at any time.
- Report of CAPA taken at the process for any parameter(s) for a selected period.
- 3 years rolling data availability in the App. & all the actions, trend, reports can be accessed, seen at any time.
- Option to upload missing data manually from external source (in case external [eg., SAP] source is down for several hours/days).
- Option to upload missing process data in case of App. being down for several hours/days.
- Many more…
Why is it?
- Not everyone can buy super expensive systems.
- Missing data driven culture in the manufacturing area.
- Industry 4.0 solution tool for managers to remotely monitor shop floor and to make decision towards operational excellence.
- Acts as a central nerves system for the processes.